Automatic Stripping & Blanking Machine-1080
(Completely removing waste , not need to change mould)
Instruction：
This automatic machine has a powerful waste removal function completely, which can achieve one pass fully remove all waste after die cutting for different specifications of box types, windows, and aircraft holes, and material waste edges of front and back stitching as long as they are within the size requirements of machine.
This machine have the high quality for removing the waste completely in one pass, with fast efficiency, simple operation, increasing user’s production capacity.
Layout of machine:
Processing:
After Stripping &Blanking:
Sample:
Machine Advantage:
- 1 pass to stripping & blanking waste area completely, High efficiency with Simple adjustment,Easy operation. Improve the user’s production capacity greatly.
- Not need the mould for different product size, with the honeycomb plate frame and pins to adapt to the changeable box shape. The down pins support box area, the upper pins pressed on the waste area to remove the waste.
- Save Labor and Save tool cost and mould cost.
- Machine can one time full remove the waste for front and back imposition of materials.
Technical Parameters:
|
Model |
KYD-1080 |
|
Max Material Stack Size |
1080*780MM |
|
Max Material Stack Height |
80MM |
|
Max Pressure |
100 Bar |
|
Speed |
5 times/min |
|
Machine size |
2300*1800*2000mm |
|
Weight |
2800 KGS |
|
Voltage |
380V/3 phase/50HZ/9KW |
|
Power |
9kw |
|
Air Consumption |
2L/min |
|
Compressed Air |
5-6 Bar |
Machine more details:
- Feeding part with high quality linear guide rail and servo motor, it is high stability and precise.
2.Servo motor drive the 50mm diameter Lead screw to make sure the working table In & Out motion it is high stability and precise.
- Machine use high strong structure:
High precision frame of machine is more strong and ensure the machine main body strong loads. 4 pcs of 80mm diameter main frame Pipe can hold 80tons pressure.
4.Whole Blanking Function: through Upper and Lower Pins to press and remove the waste of product with one time, Not need any mould for different size & different shape of box.
Upper pins to remove the waste parts. Diameter: 5mm & 3mm
Lower pins to hold the products part. Diameter: 12mm & 8mm
5.Machine use the hydraulic system and inverted motor with oil temperature, so ensure the stability of machine working pressure.
6.High protections of installed Grating protector, with CE standard, high precision sensor on the feeding 2 side for protecting, and double OFF/ON buttons operation.
7.Touch Screen to operate machine, easy adjust machine and set new data working
8.Retractable Pedals together with machine for operator, more easy and quickly daily setting for machine.
9.Electrical part:
10.Optional Device: Automatic Lifter
Machine Configuration:
|
No. |
Brand |
Name |
specification |
unit |
qty |
Note |
|
1 |
XINJIE |
Touch Screen |
TG765S-XT |
set |
1 |
|
|
2 |
XINJIE |
communication line |
DVP8M |
set |
1 |
|
|
3 |
XINJIE |
controller |
XD2-42T-E |
set |
1 |
|
|
4 |
XINJIE |
Servo driver |
DS5C1-41P5-PTA |
set |
1 |
|
|
5 |
XINJIE |
Servo motor |
MS6G-130CM15B2-41P5 |
set |
1 |
|
|
6 |
XINJIE |
Encoder line |
CP-SC-M-05 |
set |
1 |
|
|
7 |
Schneider |
breaker |
EA9AN3C50 |
set |
2 |
|
|
8 |
Schneider |
breaker |
EA9AN1C10 |
set |
1 |
|
|
9 |
Schneider |
contactor |
LC1N3201M5N |
set |
1 |
|
|
10 |
Schneider |
contactor |
LC1N2501M5N |
set |
1 |
|
|
11 |
Schneider |
thermal relay |
LRN22N |
set |
1 |
|
|
12 |
Schneider |
small relay |
RXM2LB2BD |
set |
2 |
|
|
13 |
Schneider |
Relay base |
RXZE1M2C |
set |
2 |
|
|
14 |
Schneider |
switch |
ZB2-BD2C+ZB2-BZ101C |
set |
2 |
|
|
15 |
Schneider |
green light button |
ZB2-BWM31C+ZB2-BWM31C |
set |
1 |
|
|
16 |
Schneider |
green button |
ZB2-BA3C+ZB2-BZ101C |
set |
2 |
|
|
17 |
Schneider |
yellow button |
ZB2-BA5C+ZB2-BZ101C |
set |
4 |
|
|
18 |
Schneider |
red button |
ZB2-BA4C+ZB2-BZ101C |
set |
1 |
|
|
19 |
Schneider |
emergency button |
ZB2-BS54C+ZB2-BZ102C |
set |
1 |
|
|
20 |
Schneider |
switch |
WGDR-150-24 |
set |
1 |
|
|
21 |
Wage |
light screen |
WG40-04NB |
set |
1 |
|
|
22 |
Wage |
magnification board |
WG-12T1 |
set |
1 |
|
|
23 |
Pefun |
Proximity switch |
GAM4-12GM-N1 |
set |
4 |
|
|
24 |
Pefun |
Proximity switch |
GAM4-12GM-N2 |
set |
3 |
|
|
25 |
Pefun |
Magnetic switch |
SCT10-12GM-N1 |
set |
1 |
|
|
26 |
Pefun |
Magnetic switch |
SCT10-12GM-N2 |
set |
1 |
|
|
27 |
|
Three-color light |
I3 |
set |
1 |
|
|
28 |
|
Double row lights |
T8 LED |
set |
2 |
|
|
29 |
|
Rubber board |
550*550 |
set |
1 |
Spare Part List:
|
No. |
Name |
Specification |
Quantity |
Note |
|
1 |
Pin |
Φ12 Lenght: 159 |
500 |
|
|
2 |
Pin |
Φ12 step Φ8 Lenght: 159 |
50 |
|
|
3 |
Pin |
Φ8*Φ5*152 |
500 |
|
|
4 |
Pin |
Φ5*Φ3*152 |
50 |
|
|
5 |
Product position pin |
Φ8*Φ5*25 |
50 |
|
|
6 |
Pin rubber head |
Φ12*Φ6*16 |
500 |
|
|
7 |
Pin rubber head |
Φ10*Φ6*16 |
500 |
|
|
8 |
Strong magnet |
One bag |
10 |
|
|
9 |
Pendant strong magnet |
|
1 |
|
|
10 |
Upper and lower mold adjustment plates |
Φ20*550 |
2 |
|
|
11 |
Toolbox |
Allen wrench/screwdriver (cross/slotted) 14 Allen wrench/oil gun/steel ruler/adjustable wrench |
1 |
Workshop:
